Industrial generators are highly specialized pieces of equipment. Individuals who work with them on a regular basis should have adequate training to properly evaluate the condition of the machine, as well as have the knowledge and expertise to fix any problems they find. Generators built for industrial use are normally powered by natural gas or diesel. Knowing the power source used will determine a lot as to how the machine will have to be repaired.
Cummins is one of the best known and most well-respected brand names on the market when it comes to generators and diesel engines. Caterpillar is also well-known and is thought to be the go-to company for industrial machinery and products. Each company provides their repair technicians with the best education and training available so they are able to service industrial generators no matter what power source they use.
Industrial generators come in several sizes and are able to operate several pieces of equipment at one time. Knowing each engine’s particular capabilities and specifications helps technicians during the repair process. The right training allows a technician to look at how a generator is being used, what possible problems are occurring and, using that information, can perform diagnostics and other troubleshooting techniques to determine what needs to be done. Once the issues have been established and a plan of action is in place, they can begin to repair the equipment and get it back into operation.
Anyone who works with industrial equipment understands the need for regular maintenance. Having a technician come in and maintain and update industrial equipment on a regular basis can save thousands of dollars in repairs. An experienced technician is trained to notice areas of wear and tear that can lead to a breakdown or weakening in specific parts. They have diagnostic tools that can measure a generator’s energy output as well as determine any lag on the part of the engine itself. During their maintenance checks, they can also check filters and fluids and change them if necessary.
A trained technician can also instruct employees who work with the generator on how to perform small maintenance procedures in case of an emergency. They can also instruct employees on the major differences between natural gas and diesel engines and the different ways in which they operate. They can provide tips on how to gauge an engine’s performance, as well as shut down one that is malfunctioning to prevent any damage from occurring.
A working knowledge of gas and diesel engines is required to be able to work on or repair natural gas and diesel engines. Proper training through an accredited college or training facility also includes information on electrical and hydraulic systems. Technicians who have successfully completed these courses must take a state mandated test to be certified for their skills. This special certification allows them to work on generators and equipment in an industrial setting.
Training programs are available to certify individuals in various types of industrial machinery. The Generator Technician Certification program from ESGA ensures individuals who have passed their course are able to efficiently and expertly handle most problems they encounter. Most programs are geared toward either natural gas or diesel engines. There are a few courses available, however, that teach both types. With the right type of training, an industrial mechanic can become indispensable to their company.